Market news, 13 March 2025
Starfrost spiral freezer boosts freezing capacity by 60% for Newburgh Foods
Date:
15 May 2023
Newburgh Foods, a UK-based provider of retail, foodservice and wholesale poultry products, has increased its poultry block freezing production capacity by 60% with the installation of an automated Starfrost Helix spiral freezer.
After a thorough evaluation of different freezing methods, Newburgh Foods awarded the contract to Starfrost. Starfrost supplied and custom-built a Helix spiral freezer that was designed to fit seamlessly within the existing production layout at Newburgh Food’s Warrington based factory.
Using natural refrigerant CO2, Starfrost’s equipment freezes up to 20 tonnes per day and has enabled Newburgh Foods to significantly increase its production capacity while delivering the additional benefit of increased efficiency for the firm by reducing freezing times to less than 85 minutes. This is a substantial improvement from the previously used blast freezing method, which took between 12 to 15 hours.
Newburgh Food’s Operations Manager, Phil Trew discussed the project: “We chose mechanical freezing over a nitrogen cryogenic alternative because it better suited our criteria and, of course, due to the soaring, unstable cost of gas. We needed to produce more product in less time if we were going to meet our new contract target and Starfrost worked with us to provide a freezing system that would perfectly suit our needs and the needs of our customer while being a cost effective solution. The spiral freezer has allowed us to significantly increase production capacity by 60% and substantially reduce freezing time. The quality of the engineered equipment and specification provided by Starfrost has impressed the team at Newburgh Foods.”
After a thorough evaluation of different freezing methods, Newburgh Foods awarded the contract to Starfrost. Starfrost supplied and custom-built a Helix spiral freezer that was designed to fit seamlessly within the existing production layout at Newburgh Food’s Warrington based factory.
Using natural refrigerant CO2, Starfrost’s equipment freezes up to 20 tonnes per day and has enabled Newburgh Foods to significantly increase its production capacity while delivering the additional benefit of increased efficiency for the firm by reducing freezing times to less than 85 minutes. This is a substantial improvement from the previously used blast freezing method, which took between 12 to 15 hours.
Newburgh Food’s Operations Manager, Phil Trew discussed the project: “We chose mechanical freezing over a nitrogen cryogenic alternative because it better suited our criteria and, of course, due to the soaring, unstable cost of gas. We needed to produce more product in less time if we were going to meet our new contract target and Starfrost worked with us to provide a freezing system that would perfectly suit our needs and the needs of our customer while being a cost effective solution. The spiral freezer has allowed us to significantly increase production capacity by 60% and substantially reduce freezing time. The quality of the engineered equipment and specification provided by Starfrost has impressed the team at Newburgh Foods.”
