On June 26, Hartford Compressor Digital Factory Launching Ceremony was held in Yantai, Shandong Province, the world's first complex discrete compressor digital native factory in the industrial refrigeration and air conditioning industry was officially launched.
From "manufacturing" to "intelligent manufacturing", the company has been striving for a long time, and now it has made a great effort to announce to the world that it has entered a new era of "digital intelligence" and high-quality development with the Hartford Compressor Digital Factory.
Hartford Compressor Digital Factory is located in Yantai Laishan District, Dunham-Bush Road, jointly invested and built by MOON-TECH and Dunham Bush (China).
At the launching ceremony, Li Zengqun, Secretary of the Party Committee and Chairman of the Board of Directors of the MOON Group, introduced the factory with the goal of "making world-class compressor products with high efficiency and high quality", using digital technology to unify the brain, unified execution, unified IOT and unified collaboration. Among them, the brain system covers the whole system, the intelligent control center commands the whole situation, more than 1,000 processes run online, more than 100 management robots replace nearly 20 positions, realizing the goal of management for efficiency and quality; the execution system brings together nearly 50 systems, and automatically generates plans to the machine and to the minute according to the model algorithms of delivery time, superior inventory, parallel operation and priority of production orders, so as to achieve short delivery time and balanced production. The system can automatically generate plans to the machine and to the minute to achieve short delivery time and balanced production. Quality control and production order correlation penetration, self-calibration and self-judgment, to achieve high quality and high efficiency of the production order; IOT system links hundreds of intelligent units such as equipment, robots, intelligent park. Among them, nearly 40 are unattended, more than 10,000 collection points, lively robots become employees, craftsmanship manufacturing quality. Intelligent security, factory roaming and comprehensive energy efficiency control are unified to the integrated platform of smart park, which becomes a green and low-carbon energy-saving factory; the collaboration system automatically transmits demands with MOON-TECH, Dunham Bush, OEM customers and suppliers online, and the information is visually symmetrical, which improves the efficiency and quality of collaboration.
It is noteworthy that the intelligent assembly line, which is independently developed and designed and completed by MOON-TECH, has subverted the assembly and manufacturing process of large compressors. The production line system spans design, process, electrical, information, mathematics and other fields, and uses "machinery and equipment as the body, human-machine interconnection as the pulse, and intelligent data as the brain" to combine the wisdom of engineers and AI to reconfigure the assembly process, solving the problem of customizing the production of thousands of varieties of open, semi-sealed and fully-sealed screw compressors in a mixed line; breaking through the High-precision assembly and quality intelligent control technology; self-developed LOS system collaborative control of six intelligent units, to achieve the core process completely digital and intelligent; the use of digital twin technology to achieve continuous iteration of the production line.
Compared with the traditional factory, the compressor intelligent factory can achieve 50% reduction in staff, 40% increase in production capacity, 60% reduction in delivery time, full coverage of equipment networking rate and data penetration rate, and significant improvement in quality consistency, with production efficiency more than three times that of traditional compressor manufacturing, and can produce more than 10,000 compressors annually. In addition to meeting the needs of the MOON system itself, the plant will also become a global compressor R&D and manufacturing center, providing high quality and high performance compressors for global users.
